At Fakuma, Haitian International will be presenting its new generation of machines and showcasing complete solutions including peripherals from Haitian.

This year’s Fakuma 2024 in Friedrichshafen is all about efficiency. This includes various aspects such as materials, processes, energy and more.

At stand A1-1103, Haitian will be presenting its smart, flexible solutions designed to increase productivity and help companies remain competitive in a dynamic market. A total of six machines will be on display, three of them at its own stand and three more machines at the stands of Gollmer Formen GmbH (A2 – 2213), Nonnenmann GmbH (A1-1101) and TST DE GmbH (A1-1512).

All the exhibits at Fakuma represent the 5th generation of machine technology. This is characterized, among other things, by energy savings of 20-40% compared to its previous version and features innovations such as the HT·XTEND Smart Features. Smart machine functions in terms of process stability and machine efficiency, which are included in the standard configuration of all machines almost without exception.

Peripheral devices from the affiliate Haitian Smart Solutions will also be presented for the first time in Germany. The peripheral devices impress with their simple and seamless integration into the new Haitian control system.

“We were already able to give many customers a sneak preview at our Open House in June. I agree with many of our guests, that this is the biggest technological leap we have made so far. I am even more excited to be able to present our current portfolio to a wide audience at Fakuma.” Niels Herz, Sales Manager Germany at Haitian International Germany regarding Fakuma 2024.

Live exhibits at the Haitian stand in Hall A1 – 1103

An electric Zhafir Zeres series with medical package, producing 8 cavity syringe cartridges (1.5 ml), is equipped with a laminar flow box, pneumatic quality flap and conveyor belt. Part of the process is the automatic clamping force regulation (HT·OptiForce), which reduces the clamping force from 500 kN to 80 kN, resulting in energy and material savings.

Another electric ZE1500V produces 1.2 g cable clamps (16-cavities) from PA6.6GF30. The machine is equipped with a real-time monitor that visualizes the filling process. The dryer, material feed and temperature control unit are made by Haitian and are integrated into the controller.

The servo-hydraulic world bestseller, the Haitian Mars series, comes with a clamping force of 200 tons and produces frisbee discs from 100% recycled PP. The machine showcases the function HT·Inject, which ensures greater process stability during injection. The entire production cell and peripheral system is fully provided by Haitian.

Technology to the Point: A vision for the future

With its product philosophy “Technology to the Point”, Haitian continues to focus on solutions that are designed to drive efficiency and flexibility.

In the face of increasing competition, growing demand for sustainable solutions and a growing shortage of skilled labor, Haitian’s machines and production cells are designed to simplify operation, increase productivity and reduce energy consumption.

Haitian looks forward to seeing you at Fakuma 2024 at booth A1-1103.

Reliability is worth its weight in gold, especially in difficult times. Haitian machines stand for an excellent price-performance ratio, fast availability and energy-efficient solutions to the point.

1. Frugal innovation

New developments and product innovations are strictly based on customer requirements in the respective context of use. No “over-engineering” of our machines. Consistent cost structures with continuous increase in efficiency and performance. Our R&D department employs over 500 engineers worldwide.

2. Low acquisition costs

Our machines are manufactured by us in state-of-the-art factories and high volumes. Our manufacturing power and over 50 years of experience in machine manufacturing allow us to offer moderate pricing with high quality, giving you clear price advantages for each series and model.

3. Optimization of your cost structures

Not only the low purchase prices of our machines result in significantly reduced machine hourly rates. Further cost savings result among others from

–  high uptime & availability (24/7) thanks to reliable technology,
–  high flexibility with the shortest set-up times in mold changeover,
–  and low follow-up costs (energy, maintenance, service).

4. Reliable machines

All core components of the Haitian and Zhafir series are manufactured within the Haitian Group according to international standards. Stringent in-house manufacturing ensures technical consistency and the machines’ high efficiency and reliability in 24/7 mode.

5. Fast availability

The Haitian Group has a global footprint with decentralized assembly and manufacturing plants and more than 60 partners for service & support. This means short, direct delivery routes, a large number of stock machines from 400-10.800 kN and unusually fast commissioning of machines, peripherals and spare parts

6. Minimum energy consumption

Since 2007, our servo drives, also developed and manufactured in-house, have been installed as standard in all our series. Since their initial introduction, the drive concepts designed for high energy efficiency have been continuously optimized and improved, resulting in energy savings of up to 70% compared to traditional drive concepts.
Read more: Drives with double saving effect

7. Wide range of applications

With our two brands Haitian Plastics Machinery (servo-hydraulic solutions) and Zhafir Plastics Machinery (electric solutions) we serve over 95% of all industrial applications. Whether all-electric precision, fast cycle variants, two-platen solutions or multi-component solutions. In a clamping force range from 400 – 88,000 kN (up to 33,000 kN electric), we deliver modular concepts for almost any requirement.

8. Open integration

Smart technologies allow system-based networking and control of machines including peripherals in all conceivable manufacturing processes. Open system platforms based on OPC UA guarantee full connectivity and free choice of integration partners.

9. Individual trainings

Training on our machines here in Ebermannsdorf is always free of charge. In addition, our application center in Ebermannsdorf is available for project-related training.

10. Haitian as Turnkey Solution Partner

Continuous development and market adaptation of the Haitian Group. High value-added depth and know-how delivers technology “from a single source”. Especially in future-oriented topics such as Industry 4.0 and digitization. Nevertheless, free choice of upstream and downstream integration partners.

Smart technology. Flexible integration. Sustainable solutions. The 5th generation of injection molding machines from Haitian and Zhafir sets new standards.

The ideal of future-proof plastics processing combines quality and efficiency for sustainable solutions. Digital intelligence is the key to achieving this. Engineers and IT experts throughout the Haitian Group are working continuously to improve the core technology platform of our injection molding machines to meet these customer needs. The new generation of machines from Haitian and Zhafir combines numerous innovations at the highest level, paving the way for a new stage in intelligent and connected manufacturing.

At Chinaplas 2023 in Shenzhen from April 17 to 20, the complete 5th generation machine family – the VE5, ZE5, MA5 and JU5 – is presented to the trade for the first time.

Smart Technology

Generation 5 intelligence marks a new level of excellence. Through the use of AI algorithms and the latest sensor technology, we are achieving intelligent optimization of production processes and giving our machines the ability to self-recognize, self-adapt, self-decide and self-reconstruct.

What’s more, the G5 offers many of these smart features as standard equipment.

Smart features as standard

HT Energy 2.0
Intelligent Energy Management 2.0 as standard. Display and management refinement of energy consumption. Establishment of an energy-saving ecosystem.

HT Clamp 2.0
Intelligent opening and closing 2.0 as standard. Self-learning algorithm for precise mold movements.

HT Lubricate
Intelligent lubrication as standard. Multi-data algorithm for intelligent lubrication control and intelligent setting of lubrication parameters.

HT Analysis
Intelligent diagnostics and support. 2D code alarm and online help.

Flexible Integration

The intelligent Injection Molding Machine Generation 5 is equipped with a wide range of flexible integration functions as standard. Open interfaces support efficient connection with peripherals, automation units, etc.

With upstream and downstream data from the industrial value chain, an integrative production ecosystem is created that generates extensive information benefits for plastics processors. From plant status and production schedule, process control and quality traceability to full life cycle management including energy consumption, decision analysis, etc.

Sustainable Solutions

As one of the market leaders in the plastic injection molding machine industry, Haitian International sets clear priorities in fulfilling its social responsibility, protecting the environment, and conserving resources through research & development.

We continuously develop energy-saving and consumption-reducing technologies, promote upgrades of energy-saving equipment, reduce carbon emissions, and provide technological innovations and efficient solutions for degradable and recyclable materials.

Efficient competitive advantages

With our years of experience and smart innovations, we work to further reduce our customers’ operating costs, thereby increasing their production efficiency. Moderate acquisition costs for Haitian and Zhafir machines also remain among our core criteria. This will continue to be the case in the future. State-of-the-art production plants around the world, in-house manufacturing of core components, R&D in close cooperation with Haitian Drives Systems and Haitian Smart Solutions: Haitian International stands for affordable innovations and turnkey solutions from a single source.

Haitian International at Chinaplas 2023
Hall 12, 12G31

With its upgraded top sellers Mars and Jupiter Series, Haitian International is sending two clear signals at the K-Show in challenging times: Continuity and reliability.

Haitian International’s current machine portfolio serves almost all requirements in plastics processing – and new performance advantages and further industry-specific series versions are being added all the time. The latest example is the high-speed packaging version of the worldwide bestseller: the Haitian Mars K Series, with an innovative injection unit (integrated direct pressure accumulator), injection rates of up to 1000 mm/s and other innovations. This packaging solution of Mars Series will celebrate its European premiere in Düsseldorf.

The proven two-platen solution of the Haitian Jupiter Series, available with up to 66,000 kN of power, is also undergoing continuous development. For example, with new wide-platen versions for even more free space or with even more energy-efficient servo drives in the form of the latest generation of motors from Haitian Drive Systems.

The exhibits in Hall 15, Booth A57

Standardized interfaces and open system integration guarantee processors maximum possibilities in terms of connectivity and absolute freedom in the choice of their automation or MES partners.

All Haitian exhibits at K-Show 2022 will be live networked with 2 MES systems. One of these is the MES system from Icon S.r.l., Italy – Haitian International Germany’s new cooperation partner for the European market. The free process monitoring system “Go Factory 2.0” from Haitian Smart Solutions will also be presented, available for the Chinese Market so far.

Haitian Mars K Series – European premiere with high speed

The K version of the energy-efficient bestseller can be experienced live in Europe for the first time as a high-speed solution for packaging and thin-walled parts.

Highlights:

• Fast injection speed up to 1000 mm/s

• Customized high-performance servo drive guarantees fastest response times

• Injection unit with integrated direct pressure accumulator

• Electric dosing aiming for efficiency and short cycles

• Super-conductive quartz heating system for precise temperature control with low energy consumption

• High plasticizing performance

• Dedicated V-toggle design stabilizes molds, e.g. with high cavities, and significantly improves life time of parts

Live application of Mars K:

An MA4500K produces a 25 g food container including lid. Parts are produced with in-mold labeling technology. Unloading is done with a Hilectro linear robot from Haitian Smart Solutions.

Haitian Jupiter Series – established two-platen technology

The space-saving two-platen Haitian Jupiter Series solution, available with clamping forces from 4,500 kN to 66,000 kN, with focus on the automotive and logistics industries. In response to increasing demand, wide-platen versions are now also available for even more free space in the mold room. All Jupiters offer energy-efficient servo hydraulics with the latest generation of motors from Haitian Drive Systems.

Live application of the Jupiter:

A JU4500 produces an avocado transport box with 480 g part weight from regranulated HDPE mixed with a “Tetrapak” recyclate. The mold is equipped with a high-precision, electric and oil-free cascade control system from HRS.

We would like to thank our long-term partners Maas (conveyor), Piovan (material handling) for their support. The gripper for part removal is provided by AGS (Automation Greifsysteme Schwope GmbH)

The box is taken from a Hilectro V1300ID – X4000 with extended x-axis, drop behind the machine.

Haitian International at K 2022: Hall 15 / Booth A57

On December 1, 2021, a Haitian Mars injection molding machine made its way from Ningbo, China, to Vietnam. It is the 10000^th machine that Haitian International has shipped overseas in 2021. At the same time, it is the first time that Haitian’s annual export volume exceeds 10000 machines, marking a new milestone.

In 2021, the ongoing COVID-19 pandemic still had a great impact on the global economy, and foreign trade in particular is under tremendous pressure. Despite the ever-changing international situation and the additional “Force Majeur” in 2021, Haitian International has withstood the pressure as best as possible, while continuing to expand the overseas market. With our global presence combining sales, service, production, application and other resources, we have been able to comprehensively improve our product and service capabilities in overseas markets.

From the first exported injection molding machine in 1989 to today, when we have achieved an annual export volume of more than 10000 units, Haitian International has always insisted on “creating and extending advantages” for our customers. In the future, we will continue to pursue our mission of “Equipping China, Equipping the World” and continue to invest and develop all our locations to provide fitting solutions for all industries around the world.

At this point we would like to express our sincere gratitude to all customers and partners for their trust and look forward to the future with joy.

Efficiency, Flexibility and Connectivity

Haitian International is consistently working on the performance of its series and system technologies. Meanwhile the third generation of machines has established itself in the markets and its features focus more than ever on the core requirements in modern plastics processing: high-production efficiency, high application flexibility, and high connectivity through free integration.

Injection molding machines from Haitian and Zhafir grow with their requirements and the changes in the markets. New options, digital developments and on point application solutions are constantly raising the level of their capabilities – and those of the peripheral technologies. Their focus as ever: the best possible performance for the customer.

More efficiency through dynamic systems

At the heart of the current machine performance is “Motion Plus”, the bundling of already established and new developments around the motion control of all axes. Digital interconnection of proven hardware components with efficient system technologies is the key. This gives operators many new options for using modern production systems even more efficiently and with higher performance.

The strong focus on production efficiency is not just a coincidence; efficiency is essentially the soul of all technologies at Haitian International. This is already evident in the company’s own production facilities, where, among other things, the energy-saving servo drives are developed and produced. A technological advantage that is for example expressed in the highest clamping force classes of electric series throughout Europe, with electric power from 400 to 13,800 kN and servo-hydraulic solutions from 600 to 66,000 kN.

In addition, the high vertical range of manufacture in our series generates an efficiency advantage, which is reflected in affordable prices and ensures the customer an optimum price-performance ratio as standard and a higher Return on Investment.

More application versatility through high flexibility

In addition to efficiency, flexibility is another important premise for our machine concepts. Haitian and Zhafir series can already produce a wide range of parts with their standard equipment. In addition, there are numerous technologies and options for a wide range of applications and integrations, from robotics and automation to production cells or lines. Maximum application versatility from a single source.

Live at Fakuma 2021, Hall A1/1105

We will show an electric Zeres Series (ZE1200III/430) equipped with a medical package including laminar flowbox from Max Petek. The Zeres produces syringe bodies made of PP. A Mars eco Series (MA1200III/400 eco) produces closure caps made of PP, which are removed by a Hilectro Robot V1000IS.

At the next-door booth at SEPRO, we will show a Zeres Series (ZE600III/120) producing a door handle opener made of PP-GF30, which is removed by a SEPRO Success 5 Robot.

Haitian Mars: MA1200III/400 eco

Open connectivity and free integration

Intelligent technology solutions are always a few steps ahead of current requirements and possibilities, embodying readiness in all directions. We call it “Connectivity Plus.” Open OPC-UA standards (system architecture, communication, data transmission) that support the integration of system solutions based on the actual customers needs.

This open connectivity enables flexible integration of automation or MES for a smart and highly efficient production. Thus, the plastics processor gets a machine system open to all possibilities, which leaves him all freedom in designing his processes and choosing his integration partners.

At our booth, Symestic GmbH will integrate both exhibits live into an MES.

Sustainability through consistent management

Responsible action requires sustainable solutions that are long-term viable. New ways of thinking and new approaches are required, because markets, materials and applications are changing, as is the way of industrial manufacturing. Whatever the future demands, our application technologies will be ready, with high productivity and great energy efficiency, with flexible solutions and digital freedom in process design. All this with a constant eye on a healthy cost-performance balance.

Central targets in our production are reductions in material consumption, lower CO2 emissions, the avoidance of pollutants in production, and the global implementation of our own water treatment plants.

Last but not least, we will continue to be committed to further developing electric machine concepts and implementing them as a “green alternative” around the globe. For a clean alternative with dynamics and power.

Find out more >>> Fakuma Info-page