Zhafir Zeres Medical

haitianwiesnerd — Fri, 29 Aug 2025 09:20:15 +0000

Level Up!
Zhafir Zeres medical:
COC live application at K 2025

At K 2025, Zhafir will present the Zeres “medical” – based on our best-selling electric machine series “Zhafir Zeres” and equipped with a dedicated package for medical applications. The GMP-compliant version comes with GoFactory as a standard feature. The integrated interface enables process monitoring and traceability at no additional cost.

The live application on a ZE1500V-300h medical with a 32 mm screw demonstrates the production of a syringe barrel made from COC (Cyclic Olefin Copolymer) using an 8-cavity mold. With a shot weight of 24 grams, the glass-like COC requires precise temperature control and stable injection for high dimensional accuracy. The Zeres medical meets these demands with an injection pressure of up to 2,530 bar and a maximum injection speed of 300 mm/s – ensuring consistent process conditions and repeatable quality.

The Zhafir Medical Package

The machine design is tailored for cleanroom use, featuring stainless steel cladding in the mold area, smooth and easy-to-clean surfaces, an elevated base frame, and the use of NSF-H1 certified lubricants. The control system offers user management, electronic signature, and audit trail functionality. GMP-related documentation requirements are supported by default.

Peripherial and Cleanroom Equipment

All peripheral equipment is supplied by Haitian Smart Solutions, including the dryer, material handling system, and temperature control unit with a setpoint of 110 °C. The cleanroom equipment is provided by partner company Petek and includes a fan filter unit, laminar flow box, and a fully enclosed conveyor system for controlled part handling.

The Zeres medical Series combines electric drive technology with stable process architecture and integrated data capabilities. It is designed for the reliable and cost-efficient series production of high-precision plastic components under regulated medical manufacturing conditions.

About Zhafir Plastics Machinery

Zhafir Plastics Machinery, founded in 2005, is a brand of Haitian International and specializes in electrical precision solutions in the injection molding sector. Over 33,000 machines have been installed worldwide to date – almost 30,000 of them in the last ten years alone.

Haitian at K 2025: Hall 15 | Booth A57

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Media Contact Europe

Dominik Wiesner

Marketing & Communications Europe

The post Zhafir Zeres Medical appeared first on Haitian Newsroom.

KUTENO 2023: Electrical Zeres medical

haitianwiesnerd — Tue, 02 May 2023 04:31:55 +0000

At this year’s KUTENO from May 9 to 11, 2023, Haitian International Germany will present the electrical bestseller Zhafir Zeres series with certified medical pack.

“Cost reduction” and “resilience through flexibility” are currently important topics in the manufacturing industry. Requirements that are reliably met by the Zhafir Zeres series and help to justify its success in Europe and worldwide. “Efficient technology is very, very important in today’s economy, as is a high degree of flexibility in production. An electric Zeres with its integrated hydraulics naturally offers an excellent starting point,” says Niels Herz, Sales Manager Germany at Haitian International. ” When it then also brings other qualities to the table, such as the certified medical package, there are further advantages for the processor. Costs down, flexibility up, efficiency top! Technology to the point.”

In Rheda-Wiedenbrück, the Zeres can be experienced at the Haitian International Germany booth in Hall 5, K16. The sales team will be presenting the benefits of electric injection molding technology using the example of a ZE1200III with 120 tons clamping force, medical package and laminar flow box from Petek Reinraumtechnik.

Wide range of applications

The Zhafir Zeres series bridges the gap between electric and hydraulic machine technologies: identical in construction to the all-electric Venus series, it also features integrated servo hydraulics. This means that the main movements (clamping, injection) are electrically driven, while the lateral axes (nozzle movement, core pull, ejector) are servo-hydraulic. This offers plastics processors an unusually wide range of applications and increases production efficiency.

The Zhafir Zeres Series:

Clamping force from 400 – 13,800 kN
Application-oriented injection units up to 500 mm/s
Integrated hydraulics for extended application versatility
Customized servo drives by Haitian
Intelligent mold protection
Latest control technology

High flexibility

In addition to efficiency, flexibility is another important premise for Haitian International’s machine concepts. All series of the Haitian and Zhafir brands can already cover a wide range of parts with their standard equipment. In addition, industry-specific solutions and the integration of robotics and automation up to production cells or lines are available.

The post KUTENO 2023: Electrical Zeres medical appeared first on Haitian Newsroom.

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